Email: info@aotumold.comTel / WhatsApp: +86 135 7080 2169
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INDUSTRY

New-Energy Vehicles

High-voltage connectors, sensor brackets and battery-system parts in PPS, PPA and PEEK.

THE CHALLENGE

Why this application is a material problem

E-mobility parts live in a hot, chemically aggressive environment — coolant, oil, salt spray and continuous thermal cycling. We mold the housings, inserts and structural brackets that have to keep their dimensions and dielectric strength over the life of the vehicle.

Discuss Your Part
New-Energy Vehicles parts

Typical parts we mold

  • High-voltage connector inserts and housings
  • Sensor brackets and busbar supports
  • Battery-system components
  • Under-hood structural parts

Materials we work in

PPS, PPA, PEEK, PPSU

What you get

Multi-cavity balanced layouts with terminal positioning held to ±0.02 mm, plus dimensional reports for PPAP-style documentation.

OTHER INDUSTRIES

Where else we work

Have a 3D drawing? DFM feedback and quotation in 48 hours.

Send STEP / UG / STP files by email or WeChat — you get material analysis, gating proposal, cycle estimate and mold price in one reply.

Request a Quote
  • Specialty engineering plastics only — PEEK, PEI, PPS, PPSU, PSU, PES, LCP
  • Barrel 360–400 °C, mold 160–220 °C — built for PEEK's 343 °C melt
  • Rapid tooling delivers first samples in 7–15 days, 1–5,000 pcs
  • Moldflow first, first-article FAI report, key dimensions CPK ≥ 1.33